ABB Robotics and Automated Architecture (AUAR) are collaborating on an ambitious project to construct "ConstrucThor," a cutting-edge research facility in Belgium dedicated to sustainable construction. The facility will utilize AUAR’s innovative micro-factory technology and an automated construction process driven by ABB’s advanced robotic systems. Once operational, ConstrucThor will serve as a living laboratory focused on energy-neutral infrastructure and climate-neutral building materials.

The construction industry accounts for a staggering 40% of global CO2 emissions. As the sector strives to adopt eco-friendly practices, it must also contend with skill shortages and productivity demands. According to Craig McDonnell, Managing Director of ABB Robotics' Business Line Industries, robotic automation is a vital solution, capable of minimizing waste and mitigating environmental and workforce challenges.

Located at the OpenThor Living Lab in Thor Park, Genk, Belgium, ConstrucThor will offer a large-scale testing environment for climate-neutral technologies. The project is a collaborative educational initiative involving Belgium’s KU Leuven University and several industry partners. The goal is to develop strategies that push the construction industry closer to climate neutrality.

This is not the first collaboration between ABB and AUAR. The companies previously worked together on micro-factories featuring ABB robotic arms. These micro-factories, which have already been launched in the UK, Belgium, and the US, demonstrate significant benefits in efficiency, cost management, and environmental impact.

For instance, a single robotic micro-factory can produce the core and shell of a home in under 12 hours, significantly speeding up on-site assembly. This technology supports a more sustainable construction process by reducing the carbon footprint and construction costs.

Mollie Claypool, Co-Founder and CEO of AUAR, emphasized that this project exemplifies both companies' commitment to sustainability and innovation. "Our automated modular construction micro-factories directly address industry challenges—reducing cost, timing, and carbon footprint of building houses," she said.

ABB and AUAR's forward-thinking strategy includes deploying a global network of local micro-factories, enabling homes to be manufactured near their final locations and minimizing on-site construction needs. The companies plan to expand this network from three to ten micro-factories next year, partnering with new stakeholders across Europe and North America.

The ConstrucThor project represents a significant leap forward in sustainable building practices. By combining advanced robotics with modular construction techniques, ABB and AUAR are setting new standards for eco-friendly development. This collaboration not only reinforces their leadership in the field but also promises lasting benefits for communities and the environment.